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Regular Visitor
Bedlamhouse
Posts: 2
Registered: ‎06-14-2011
0
Accepted Solution

ST31000528AS Barracuda 7200.12 PCB replacement

So, in the course of moving a hard drive from one enclosure to another I managed to let the magic smoke out.

 

Full Board

 

Damaged Area

 

It is in the power area but it doesn't look like the TVS diode is affected.

 

My questions are:

 

1) Am I correct that a PCB replacement is the only solution?

 

2) I have had difficulty finding this exact board. It is 100535537 Rev A with B5502C30 controller IC and SMOOTH 100536983 HDD Motor IC. Will any of the other 100535537 boards work as a starting point (I can mostly find the B5502C20 controller IC and SH6968B2 HDD Motor IC)?

 

3) I know I'll need to swap the EEPROM - which chip is it? Is it the one marked "Flash" in the HDD from inside picture or is it the one farther to the left?

 

4) I had flashed the BIOS on the board from CC3E to CC49 - will I be able to do the EEPROM swap and install and then flash the BIOS again, or will I have to find a board with CC49 already on it?

 

 

I have a backup so this isn't a critical operation but I thought it might be a good exercise to try to see what I could recover.

Yottabyte
fzabkar
Posts: 4,649
Registered: ‎01-27-2009

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Your board has suffered an overvoltage on its +5V input. This has resulted in a burnt inductor and a shorted 5V TVS diode (marking "QA").

The solution is to remove the burnt inductor and replace it with a wire link. The 5V diode can be cut out with flush cutters. The drive will work without it, but it will no longer have overvoltage protection on the +5V input. If, for continued protection, you wish to replace the diode, then you could use an SMAJ5.0A from Farnell, Mouser, Digikey.

Clean up the charred area with a toothbrush and isopropyl alcohol (tape head cleaner).

If the diode has not been able to restrict the damage, and you need to replace the board, then you will need to transfer the serial flash memory chip at the bottom right of your photo. It will have a "25" in its part number.

The following photo clips should help you:

http://www.users.on.net/~fzabkar/HDD/ST31000528AS_TVS.jpg
http://www.users.on.net/~fzabkar/HDD/ST1000528AS_fix.jpg

Regular Visitor
Bedlamhouse
Posts: 2
Registered: ‎06-14-2011
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Fantastic! Even with my less-than-stellar soldering skills I was able to get a wire across the pads next to the burned out inductor, and the drive spins up and reads great! Now to get the data off it and set it aside as a spare.

 

You guys are great!

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Ghanshyam
Posts: 2
Registered: ‎07-26-2011
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Exactly the same problem for me too :smileysad: Looks like this is more common than I thought in Seagate....

 

Above solution is exactly what I was searching for!!! Thanks a bunch!!

 

I am planning to add a UPS to my system before even soldering this wire across to wake up my dead STS31000528AS drive and get my data off it asap. Idea is to protect my other HDD's from dying like this. My Samsumg 80GB has held on for 7.5 years now without a sound.

 

Would adding a UPS protect from such power surges? I am still skeptical about it.

 

Yottabyte
Cantbecanit
Posts: 3,625
Registered: ‎03-05-2009
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Nope, get a surge plug adapter unit like this http://www.google.co.uk/products/catalog?q=surge+plugs&oe=utf-8&rls=org.mozilla:en-US:smileysurprised:fficial&client=...

========================================================

DOING ANYTHING I HAVE SUGGESTED IS AT YOUR OWN RISK, NEITHER I NOR SEAGATE TAKE ANY RESPONSIBILITY, IT'S YOUR CHOICE TO DO WHAT YOU FEEL IS BEST FOR YOU
Yottabyte
fzabkar
Posts: 4,649
Registered: ‎01-27-2009
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

I would think that a UPS would include MOV (Metal Oxide Varistor) surge arrestors, so from that point of view it should provide the same, or better, protection than a regular surge protected power board.

In fact a cheap surge board just consists of three of these devices:
http://www.jestineyong.com/wp-content/uploads/2007/08/metal-oxide-varistor.jpg

They are connected between Active and Earth, Neutral and Earth, and Active and Neutral. The better units may also have an EMI filter consisting of a coil and capacitor.

In fact your computer's PSU most probably has MOVs on the AC side. See Z1 and Z2 in this example:

http://www.pavouk.org/hw/en_atxps.html

Instead of a UPS, you may like to consider an Automatic Voltage Regulator. This device actually regulates and cleans up the AC supply, protecting the attached equipment from overvoltages and brown-outs. A typical UPS feeds the AC supply directly to the load, without any form of regulation. It switches to battery mode only when the supply fails.
Visitor
Ghanshyam
Posts: 2
Registered: ‎07-26-2011
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Does that mean a UPS and an Invertor are one and the same? I do have an Invertor (and a spike gaurd as well) but the invertor was set for default wide range which does not protect PC's from rebooting.

 

The voltage regulator is same as a Stabilizer, if I understand correctly. Is there any good reference specs that I should look for while buying a Stabilizer?

 

On other thoughts, is there a possibility that my SMPS went crazy and delivered more than +5V by itself? Is there an SMPS out there which also does voltage regulation by itself? Just curious..

 

Thanks for the answers!!

Yottabyte
fzabkar
Posts: 4,649
Registered: ‎01-27-2009
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

I don't have enough experience with UPS or AVR devices to be able to advise you on what to choose. However, this article has a good explanation of how they work:
http://en.wikipedia.org/wiki/Uninterruptible_power_supply

The typical consumer UPS would be the "Offline / Standby" type. According to Wikipedia, it "offers only the most basic features, providing surge protection and battery backup. The protected equipment is normally connected directly to incoming utility power. When the incoming voltage falls below a predetermined level the SPS turns on its internal DC-AC inverter circuitry, which is powered from an internal storage battery".

Here is a diagram showing how it works:
http://upload.wikimedia.org/wikipedia/commons/7/77/Standby_UPS_Diagram.png

As you can see, the inverter and UPS are not the same thing. However, it is true to say that the inverter is the principal functional component of a UPS. It converts DC battery voltage to AC mains voltage.

As for the "AC voltage stabilizer", it is indeed the same thing as an Automatic Voltage Regulator (AVR). This article talks a little about them:
http://en.wikipedia.org/wiki/Automatic_Voltage_Regulator#AC_voltage_stabilizers

However, the following diagram (for a line interactive UPS) better illustrates the autotransformer action:
http://upload.wikimedia.org/wikipedia/en/d/d6/Line-Interactive_UPS_Diagram(2).PNG

AIUI, an AVR would consist of the autotransformer and nothing else. The above diagram shows a UPS that incorporates its own AVR. When the supply fluctuates, the AVR automatically switches over to the appropriate tap on the autotransformer, thus ensuring that the output remains at 120VAC.

As for your question regarding an SMPS that incorporates an AVR feature, I can't say that I've heard of any. However, those PSUs that accept a universal voltage input should be able to adjust to voltages in the range of 100VAC to 240VAC. These often have an Automatic Power Factor Correction (APFC) circuit.

Otherwise, even without APFC, a typical SMPS can tolerate a wide input voltage range. This is because the control circuitry uses PWM (Pulse Width Modulation) to regulate the output voltage. For example, let's say that the PSU is normally delivering 150W from a 240VAC mains supply. In this case the switching transistor ("chopper") may be switching on and off with a 10% duty cycle. If the supply then drops to 150VAC ("brownout"), the duty cycle may increase to 25% in order to maintain the same output power. In fact my own cheap AT PSU works quite well at 150VAC. I expect that my supply could also tolerate an input as high as 280VAC. At this voltage, the two 200V DC filter capacitors would be operating at their maximum ratings. This time PWM would reduce the duty cycle of the chopper transistor.

In answer to your question as to whether the SMPS can fail in such a manner as to deliver an overvoltage to its load, yes that is possible, especially if the filter capacitors have bulged or leaked.

Regular Visitor
TotalKhaos2
Posts: 1
Registered: ‎09-07-2011
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

i am pretty much having the same problem but the inductor that burnt up on mine is on pins 4 5 and 6 which i think is on the ground  can i run a wire from this ground to the other ground somehow or does anyone know a way to fix this really need help added a pic not great but i think you can tell what is wrong Thanks  ALOT

Visitor
RichardM
Posts: 1
Registered: ‎01-01-2012
0

Re: ST31000528AS Barracuda 7200.12 PCB replacement

Hi,

 

Did you get any replies to your problem? I am having the same problem as my hard drive got fried. The inductors leading to pins 4, 5 & 6 got charred and I don't know how to replace the inductors so I can get my hard drive to work again. If I had to solder a wire, I don't know from where exactly to solder from and exactly to where. If any one can help, that would be great.

 

Thanks much!